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Sterile Vials

KAISHA Pharma sterile vial nest and tub, shown exploded: Tyvek lid, secondary sheet, vial nest and tub.

KAISHA Pharma's sterile vial solutions are designed for applications where container cleanliness, controlled presentation and aseptic handling are critical. Available in organised packaging configurations, they support efficient integration into modern aseptic filling environments.

HELIXVials

Multiple RTUConfigurations

Packaging doesn't end with the vial—it becomes part of the filling process. Our sterile presentation solutions are designed to support the journey from packaging and transfer to automated handling, aseptic filling and stoppering, with formats such as Nest & Tub, Honeycomb and Glass-to-Glass designed around different process requirements.

Nest & TubHoneycomb TrayGlass-to-Glass Tray
Vial presentation NestedIndividually positionedGlass-to-glass
Sterile supply
Automated handling Application dependentApplication dependent
Aseptic filling
Space efficiency HighMediumHigh
Ideal for Automated aseptic fillingControlled tray handlingCompact presentation
  1. RTU Vials
  2. Transfer
  3. De-bagging / Presentation
  4. Automated handling
  1. Stoppering
  2. Aseptic filling
KAISHA Pharma aseptic filling line: transfer, de-bagging, automated handling, aseptic filling and stoppering.

Multiple RTU
Configurations

A vial is more than a formed glass container. Every stage of its manufacture influences its dimensional consistency, surface quality and suitability for pharmaceutical use.

Every vial passes through a controlled journey.

KAISHA Pharma vial manufacturing line — forming, annealing, inspection, surface treatment, finishing, final inspection and packaging
  1. Glass Forming
  2. Annealing
  3. Inspection
  4. Surface Treatment
  5. Finishing
  6. Final Inspection
  7. Packaging

Three ways to receive sterile glass.

NEST & TUB

Vials are arranged in a controlled nest-and-tub configuration designed to facilitate automated handling and integration with aseptic filling systems.

KAISHA Pharma sterile vials in a nest & tub presentation

Sterile. Nested.
Ready for filling.

Key features

  • Controlled vial presentation
  • Automated handling compatibility
  • Reduced direct container handling
  • Integration with isolator/RABS environments

HONEYCOMB TRAY

Vials are individually positioned in a structured tray configuration to provide organised presentation and controlled handling during transfer and filling operations.

KAISHA Pharma sterile vials in a honeycomb tray presentation

Structured for
protection and
handling.

Key features

  • Organised vial positioning
  • Controlled handling
  • Protection during transfer
  • Efficient tray presentation

Bulk RTU

Vials are arranged in a glass-to-glass contact configuration within a tray, providing a compact presentation format for specific sterile handling requirements.

KAISHA Pharma sterile vials in a bulk rtu presentation

Compact presentation.
Controlled handling.

Key features

  • Controlled vial presentation
  • Automated handling compatibility
  • Reduced direct container handling
  • Integration with isolator/RABS environments

From 0.5 mL TO 10 mL

  1. KAISHA Pharma 2R to 4R sterile glass vials in a ready-to-use nest
  2. KAISHA Pharma 6R to 20R sterile glass vials in a ready-to-use nest
  3. KAISHA Pharma 25R to 30R sterile glass vials in a ready-to-use nest
  4. KAISHA Pharma 50R to 100R sterile glass vials in a ready-to-use nest
Quantity:
(2R – 4R)225 nos
(6R – 10R)96 nos
20R60 nos
25R – 30R60 nos
50R28 nos
100R80 nos
KAISHA Pharma 97 m sterile vial tub
97 m
KAISHA Pharma 110 m sterile vial tub
110 m
Exploded view of a KAISHA Pharma sterile vial nest and tub assembly: Tyvek lid, secondary sheet, vial nest and tub.

Your fillingprocess.Yourpresentation.

Find the sterile vial configuration built around your requirements.

Nest & Tub · Honeycomb Tray · Bulk RTU

Let's talk glass.